I developed a non-fea project trying to optimize an orthogrid panel design for pressure loading only. I assumed from all the images I see in hypersizer that define free body and orthogrid varibles that the "a" dimension is width of panel, the x axis left to right that I match up to the S0 deg web spacing direction, while the "b" dimension of panel is height, the y axis top to bottom that I matched to S90 deg web spacing direction. I run my load case this way and get optimized orthogrid design, that looks OK in viewer. Everything is ok at this point. Then I create an equivalent ANSYS FEA model for verification and to proceed with detailed design, and it shows large negative margins in S90 web. I go back to hypersizser, flip my a and b dimensions only freeze all orthogrid dimensions to the optimized solution, and then rerun hypersizer, now I get negative margins in S90 web similar to ANSYS FEM.
So my question is, did I get my a and b panel dimensions mixed up with respect to S0 and S90 web dimensions? where did I go wrong?